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Busbar intelligent processing system
Intelligent machine
advanced technology
excellent quality
intelligent production
remote operation and maintenance
green energy saving
Busbar
Busway
Hiprecise busbar intelligent processing system realizes the efficient integration of automation and intelligence through the whole intelligent architecture, making busbar processing more flexible, more efficient and more "personalized". The whole intelligent machine breaks the barriers between different systems and processes, captures the changes of busbar processing status in real time, summarizes and feeds back the information in milliseconds to a "brain" for thinking and decision-making, and rapidly adjusts the processing status of the system, which greatly improves the efficiency and quality of busbar processing.
Finished product display
Customer Case
Advanced Technology
▪ Process integration: Integrate the traditional busbar processing of feeding and collecting, punching shearing, corner milling and bending into a single process.
▪ Reducing staff and increasing efficiency: A team only needs 1 person to work, which can save labor work of 3~4 people.
▪ Zero Turnover: Saves transfer time between traditional processes
▪ Applicator Auto-Swap: Processing applicator can be automatically switched to improve production efficiency
▪ Process Upgrade: Adoption of visual angle compensation technology for bending, eliminating the need for a first-piece test-bend inspection; use of high-speed electric shaft for corner milling, realizing mirror-like milling effect; punching shearing through the single-break process, reducing consumables.
Excellent Quality
▪ Intelligent hardware: busbar intelligent processing system consists of a variety of intelligent hardware to help busbar efficient production
▪ Quality enhancement: Double enhancement of processing precision and appearance quality to ensure product quality.
▪ Precise actuation: precision actuators are used to achieve precision machining in every process.
Intelligent Production
▪ Intelligent software: visualized operation interface with graphic analysis function makes operation more convenient.
▪ Shortened lead time: processing cycle time is reduced from 3-5 days to 1-2 days, turning bottleneck processes into advantageous processes.
▪ Intelligent scheduling: the system collects and analyzes production data in real time, automatically adjusts the production plan and improves production efficiency.
▪ Intelligent warehousing: automate the loading and unloading process of busbar and realize efficient production through digital empowerment.
Remote Operation and Maintenance
▪ Autonomous decision-making: Intelligent management is realized through data collection and processing, real-time decision-making and adjustment, continuous learning and improvement, and human-machine cooperative monitoring.
▪ Green and low-carbon: through the use of high-efficiency motors and optimization of the drive system, energy consumption has been reduced to 1/3 of that of traditional equipment.
▪ Digitalization: real-time monitoring of equipment operation status and production data, and improving production efficiency through data analysis.
▪ Real-time inspection: real-time online, non-contact, high-precision inspection is implemented to ensure product quality
▪ Management transparency: remote maintenance and management of equipment can be carried out through the cloud platform to improve management efficiency.
▪ Lean enhancement: realize on-time delivery and matching of accounts and goods.
Product Parameters
|
Raw material processing size (length*width*thickness) |
Length: 6000mm; Thickness: 3-12.5mm; Width: 20-125mm |
|
Production line cycle time |
About 60s |
|
Minimum length of U-bend |
40(Min.) - busbar thickness 3-6mm; 80(Min.) - busbar thickness 8-12.5mm |
|
Punching range |
φ4.3~φ35mm |
|
Amount of punching applicators |
MAX. 10+1+1 (optional) |
|
Amount of tools for round milling |
6 |
|
Amount of bending applicators |
3 |
|
Dimensions of the main machine |
2.8m * 7.8m (width*length) |
Related Products
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Address: No. 1, Jixiang West Road, Tong'an District, Xiamen City, Fujian Province, China
Telephone: 0086 0592-7115531
Email: sales@hiprecise.com
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