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Alpha-656
Busbar Intelligent Processing System
Smart whole-machine design
advanced manufacturing processes
exceptional quality
intelligent production
remote operation and maintenance
and green energy efficiency.
Achieve a 50% increase in busbar processing productivity, an 80% reduction in labor costs, and a 60% decrease in floor space utilization.
Classification:
Finished product display
Product Overview
The Hiprecise's Alpha-656 busbar intelligent manufacturing solution breaks with conventional manufacturing paradigms, draws on a decade of practical experience from hundreds of customers, and redefines standards for the entire busbar processing workflow. The solution integrates multiple processes—including drawing interpretation, automated material feeding, laser marking, punching and shearing, embossing, radius milling, bending, and part cutting—to deliver “three-in-one” intelligent manufacturing and establish a one-stop processing system.
Through the efficient synergy of intelligent information flows and smart logistics, this solution has increased busbar processing productivity by 50%, reduced labor costs by 80%, and cut facility footprint by 60%. This not only achieves cost reduction and efficiency gains but also ushers busbar processing into a new closed-loop, data-driven, intelligently executed, and dynamically optimized stage of intelligent manufacturing, thereby helping customers continuously enhance their core competitiveness and operational performance.
Digital and Intelligent Production Model
- Busbar draw-at-will app
- Analysis of 2D/3D diagrams
- Nesting System +WMS of copper bar warehouse
- Equipment cloud,intelligent O&M,overall awareness for the system situation
Integral processes,high integration,smaller equipment footprint
Fully Automatic Chamfering/Laser Marking
Advanced punching and shearing process / Brand-new bending process
Multiple copper collecting methods
The smart logistics system enables automated transfer of copper busbar raw materials and finished copper busbars.
Machine vision empowers precision manufacturing and ensures quality through real-time online monitoring.
Product Specifications
| Raw material processing dimensions (length × width × thickness) | Length: 50–6,000 mm; Thickness: 3–15 mm; Width: 20–150 mm |
| Production line takt time | Approximately 60 seconds |
| Punching processing range | φ4.3~φ35mm |
| Number of punching dies | 11 pieces (9 punches + 1 cutter + 1 embosser) |
| Number of tools in the milling unit | 6psc |
| Minimum length of the middle section of the bending unit | 65mm |
| Host machine footprint | 2.8 m × 7.8 m (width × length) |
| Punching and shearing thickness | 3-15mm |
| Milling thickness | 4-12mm |
| Bending thickness | 3-12mm |
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Address: No. 1, Jixiang West Road, Tong'an District, Xiamen City, Fujian Province, China
Telephone: +86 400-9933-899
Email: sales@hiprecise.com
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