In recent years, Xiamen Huadian Switchgear Co., Ltd., the first enterprise in Fujian Province and the second in China to obtain the “Level 3 Certification for Intelligent Manufacturing Capability Maturity” in the power transmission and distribution industry, has proposed equipping its workshops with an “intelligent brain” through intelligent technologies. The company has continuously increased its investment in the field of intelligent manufacturing, aiming to enhance production efficiency and product competitiveness through intelligent transformation. Xiamen Huadian has successfully introduced the Hiprecise HPC-9060 fully automatic numbered tube terminal crimping machine.

This equipment integrates multiple functions in one, including wire cutting, stripping, sleeving, numbering, heat-shrinking, crimping, dual-layer integrated wire collection, and inspection. This innovative design not only streamlines the production process but also significantly boosts productivity, playing a pivotal role on Xiamen Huadian’s smart manufacturing production line and helping the company transition from traditional manufacturing to intelligent manufacturing.

Hiprecise HPC-9060 Fully Automatic Numbered Tube Terminal Crimping Machine This practical, purpose-built equipment is tailored for the electrical assembly industry and features proprietary core technologies. It employs a state-of-the-art terminal-feeding solution that combines a vibratory bowl feeder with an XY-axis robotic arm to accurately identify terminals. The system supports online crimping of 20 different terminal types without mold changes, and integrates functions such as wire cutting, stripping, sleeving, numbering-tube labeling, heat-shrinking, crimping, dual-layer integrated wire collection, and quality inspection—thereby achieving a seamless integration of automation and flexibility in wire production.

• Flexibility

— Supports automatic switching among 6 lines and 4 tubes

— 24 sets of crimping jaws for die-free crimping

• Efficient

— One-click loading of machining parameters to reduce data entry time

— Batch processing can achieve a production efficiency of up to 600 units per hour.

— Rapidly “reconfigure” processing modules, automatically change lines and tubing, and automatically switch crimping jaws based on production requirements.

• High quality

— Adopts a circular vibration plus XYZ-axis feeding system, virtually eliminating friction between terminals and effectively protecting the terminal plating;

— Built-in pressure management system for real-time monitoring of crimp terminal quality;

• Advanced

— Supports wire-processing work orders generated by third-party software, forming a complete secondary offline solution;

— Adopts a tool magazine management system for mold-free production;

— Automatic grouping and bundling of finished wire harnesses.

• Reliable

— Key purchased components are sourced from internationally renowned brands;

— Independent design and manufacturing of critical components to ensure part accuracy and interchangeability.

• Save

— Featuring automatic switching among six production lines and four film-forming stations, along with an AI-powered intelligent material-feeding system that eliminates the need for manual film replacement, this equipment reduces staffing requirements by one-third to one-half compared with typical industry solutions.