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HPC-919
Fully Automatic Flexible Terminal Crimping Machine
Terminal crimping machine
automation equipment
intelligent manufacturing
Twelve types of intelligent wire-end switching make automotive wiring harness production smarter.
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Finished product display
Product Overview
The HPC-919 fully automated flexible intelligent production line is a revolutionary automotive wiring harness manufacturing system. By integrating 12 automatic wire-switching systems, 12 intelligent terminal crimping modules, and an automated waterproof plug insertion device, it achieves end-to-end automation from raw materials to finished products, perfectly meeting the demands of multi-variety, small-batch customization. This solution provides the automotive wiring harness industry with an efficient, flexible, and reliable smart manufacturing platform.
Product Advantages
- Intelligent Flexible Manufacturing System
- Fully Automatic Intelligent Switching Among 12 Types of Wires
- Automatic selection of 4 types of fire hydrants
- 24 types of terminal quick-change crimping
- End-to-End Quality Assurance
- High-precision CCD vision inspection system with automatic rejection of defective products.
- Real-time monitoring of pressing operations, with data traceable to individual products.
- Digital Production Management
- Intelligent mold library management system, covering terminal types across the entire vehicle lineup.
- Seamless integration with the MES system to achieve production data visualization.
- Cloud-based storage of process parameters, supporting data traceability.
Product Specifications
| Product Model | HPC-919 |
| Function | 1) One side: strip insulation, insert ferrule, crimp; both sides: strip insulation, insert ferrule, crimp. 2) Automatic and rapid switching among multiple wire harnesses 3) Automatic switching among multiple mold terminal libraries |
| Wire feeding speed | MAX: 6 m/s |
| Tangent length | 60 mm to 10,000 mm (standard equipped with a 4-meter cable retractor), ±(0.2%*L + 1 mm) |
| Wire processing range | 0.35mm²-4mm² |
| Peeling length | 0.1–18 mm (both sides) |
| Types of Conductors | 12 types |
| Types of crimp terminals | 24 types |
| Types of Fire Hydrants | 4 types (optional) |
| Efficiency | 1500 pcs/h (wire length L = 1000 mm) |
| Detection methods | Pressure-roller monitoring, CCD visual inspection |
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Address: No. 1, Jixiang West Road, Tong'an District, Xiamen City, Fujian Province, China
Telephone: +86 400-9933-899
Email: sales@hiprecise.com
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