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New Energy Distribution Box Connector Solutions
新能源
配电盒连接器
The distribution box connector solution enables core functions in the production and assembly of distribution box connectors, including cable cutting, stripping, crimping, insertion of fiberglass sleeves, heat-shrink tubing application, and insertion into plastic housings. It also supports processes such as connector seal assembly, adhesive application, cover fitting, pre-assembly, and laser marking. The equipment features automation, information integration, and digitalization, providing customers with reliable, intelligent manufacturing solutions.
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Finished product display
Product Overview
The distribution-box connector solution boasts highly efficient processing capabilities, capable of handling both 0.5 mm² signal wires and 6 mm² high-voltage cables, as well as fiberglass tubes with diameters ranging from 400 to 500 mm. This solution enables fully automated production, encompassing wire cutting, insertion into fiberglass tubes, heat-shrink tubing application, heat-shrink positioning, terminal crimping, jacket insertion, and other processes. It also automatically performs connector assembly operations such as sealing-ring installation, adhesive application, rear-cover mounting, label affixing, and laser marking. This automated production model significantly enhances manufacturing efficiency, ensures product consistency and quality, reduces reliance on manual labor, and empowers enterprises with greater market responsiveness.
Product Advantages
- Equipped with detection systems for wire tangles, wire shortages, and missing heat-shrink tubing, among others.
- Robot-based loading and unloading boosts efficiency.
- CCD visual inspection ensures quality.
- The system is stable and reliable, with key components sourced from internationally renowned brands.
Main Functions
- Fully Automated Production of Distribution Box Connectors
The process includes: sleeving a 0.5 m² signal cable with fiberglass tubing and inserting a protective boot; threading a 6 m² cable through fiberglass tubing, applying heat-shrink tubing, crimping terminals, and inserting a protective boot, among other steps.
- Fully automated production of long-wire fiberglass tubing for distribution box connectors
The processes include: threading fiberglass tubing, applying heat-shrink tubing, heat-shrinking the tubing to position it, crimping terminals, and inserting protective boots, among others.
- Fully Automated Production of Distribution Box Connectors
The processes include: sealant application, installation of sealing rings, rear cover assembly, labeling, laser marking, and other processes.
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Address: No. 1, Jixiang West Road, Tong'an District, Xiamen City, Fujian Province, China
Telephone: +86 400-9933-899
Email: sales@hiprecise.com
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